For an Automatic Servo-Make Dry Injectable Vials Powder Filling Machine, you’re looking for a precision solution to fill dry injectable vials accurately and efficiently. These machines typically feature servo-driven mechanisms for precise control over filling volumes and often include features like:
- Servo-driven Filling: Servo motors offer high precision and control, ensuring accurate filling of powder into vials.
- Vial Handling: Automated systems for vial handling, including indexing or continuous motion conveyors, to streamline the filling process.
- Powder Dispensing: Precise powder dispensing mechanisms, such as auger fillers or vacuum systems, to accurately measure and dispense the required amount of powder into each vial.
- Capping and Sealing: Integration with capping and sealing systems to complete the filling process and ensure vial integrity.
- Safety and Compliance: Compliance with industry standards for pharmaceutical filling equipment, including cGMP (current Good Manufacturing Practice) guidelines.
- User Interface: User-friendly interfaces for easy operation and monitoring of the filling process.
- Cleaning and Maintenance: Design features for easy cleaning and maintenance to minimize downtime and ensure product quality.
When selecting a machine, consider factors such as production capacity, flexibility for different vial sizes, and compatibility with your specific powder formulation requirements. Additionally, ensure that the manufacturer provides comprehensive support and after-sales service to maximize the performance and longevity of the equipment.
Features of Vial Powder Filling Machine
The exclusive features of the Vial Powder Filling Machine you mentioned highlight its advanced capabilities and suitability for pharmaceutical production. Here’s a breakdown of each feature:
- Compact GMP Model: Designed to meet Good Manufacturing Practice (GMP) standards, ensuring high quality and compliance with regulatory requirements.
- Filling Range: Capable of filling a wide range of powder quantities, from 50mg to 10 grams, offering flexibility for various product formulations.
- Servo Motors: Utilizes servo motors for powder wheel rotation and vial transportation, providing precise control and smooth operation.
- Vacuum-Driven Powder Wheels: Specially designed vacuum-driven powder wheels ensure accurate and consistent filling.
- SS316L Contact Parts: All contact parts are made of SS316L materials, which are corrosion-resistant and suitable for sterilization.
- Filling Accuracy: Achieves a filling accuracy of ± 2%, depending on powder characteristics and environmental conditions, ensuring dosing consistency.
- Rubber Stoppering System: Features a built-in rubber stoppering system for sealing vials after filling, maintaining product integrity.
- Multiple Dosing System: Supports multiple dosing with the help of change parts, allowing for flexibility in filling requirements.
- Built-in Turn Tables: Includes built-in turntables with separate drives for speed control, facilitating efficient vial handling.
- Safety Features: Incorporates various safety features, including a clutch system for vial breakage prevention, ensuring operator safety and equipment protection.
- Tool-Less Adjustment: Enables tool-less adjustment of the doctor blade and wiper blade, saving time and simplifying setup.
- IQ/OQ Documentation: Provides IQ/OQ documentation, demonstrating compliance with installation and operational qualifications.
- PLC System with GUI: Equipped with a PLC system featuring a graphical user interface for easy operation and monitoring.
- Inbuilt Laminar Air Flow: Offers inbuilt laminar air flow for sterile class 100 filling, maintaining product sterility.
Technical Specification
| Model | GPF-120 / SVPFR – 120(S) |
| Production Rate | 30 to 120 Vials/Minute |
| Input Specification | – |
| Container Diameter | 25mm to 38mm |
| Container Height | Upto75mm |
| Rubber Stopper | 20mm Grey Butyl |
| Fill Capacity | 30 mg. to 1.5 gms with the help of change parts. Up to 5 gms filling by multiple dosing. |
| Accuracy | ± 2% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh) |
| Optional Accessories | Pure Air Filter, Vacuum Pump |
| Oil Free Air Compressor | |
| Online Pre-Media Filling Arrangement | |
| Programmable Logic Control (System) with HMI | |
| S.S Pipe Profile Cabinet covering full machine | |
| Electric Power | 230 Volt A.C Single Phase 50Hz |
| Compressed Air | Max. 2 Kg./Cm² Oil Free |
| Vacuum | 25 Hg. @ 300 LPM Displacement |
| Relative Humidity | Below 28% |
| Overall Dimension | 2100mm (L) X 842mm (W) X 1700mm (H) |