Shree Ganesh Pharmatech Bottle Liquid Filling Machine

Bottle Liquid Filling Machine

Automatic Servo-Driven Bottle Liquid Filling Machine manufactured by Shree Ganesh Pharmatech. This is a high-precision industrial piece of equipment designed primarily for the pharmaceutical, cosmetic, and food industries where exact dosage is critical.

Key Components Visible

  • Servo Motors: Unlike standard pneumatic fillers, “Servo Make” means the pistons are controlled by servo motors. This allows for digital control over the fill volume with extreme accuracy (often within $\pm 0.5\%$).

  • HMI (Human Machine Interface): The touchscreen panel on the right allows operators to set fill volumes, speeds, and recipes for different bottle sizes without manual hardware adjustments.

  • Nozzle Assembly: Inside the glass enclosure, you can see multiple filling heads (likely 4 to 8 heads depending on the configuration) which dive into the bottles to prevent foaming.

  • Conveyor System: The stainless steel track at the bottom moves bottles into position and uses “stoppers” to hold them precisely under the nozzles.


How the Process Works

  1. Bottle Entry: Bottles are fed via the conveyor and indexed using a sensor-based gating system.

  2. Volumetric Filling: The servo motors drive pistons to pull the exact amount of liquid from a reservoir and push it through the nozzles into the bottles.

  3. Diving Nozzles: The nozzles often start at the bottom of the bottle and rise as the liquid fills to minimize air bubbles and splashing.

  4. Discharge: Once the cycle is complete, the gates open, and the bottles move toward the capping station.

Advantages of This Specific Machine

FeatureBenefit
Servo ControlHigh repeatability and easy volume changes via the touchscreen.
Stainless Steel (316L/304)Meets cGMP standards for hygiene and corrosion resistance.
Safety EnclosureThe glass doors protect the product from environmental contaminants and protect operators from moving parts.
FlexibilityCan handle various viscosities, from thin liquids like water to thicker oils or syrups.

General Configuration

  • Machine Type: Automatic Linear Servo-Driven Volumetric Liquid Filling Machine.

  • Number of Heads: Typically available in 4, 6, 8, or 12 heads (the unit in the image appears to be a 4 or 6-head configuration).

  • Control System: PLC-based (typically Delta or Schneider) with a high-resolution HMI Touchscreen.

  • Drive System: High-precision Servo Motors for piston movement and nozzle diving.

Technical Parameters

FeatureSpecification
Filling Range50ml to 1000ml (Extended models available for up to 5 Liters)
Output Speed30 to 120 Bottles/Minute (Depends on volume & viscosity)
Filling Accuracy$\pm 0.5\%$ to $1\%$ of fill volume
Power Consumption3.5 kW to 5.0 kW (Depends on head count)
Power Supply415V AC, 3 Phase + Neutral + Earthing, 50Hz
Air Pressure4 to 6 $kg/cm^2$ (Required for bottle stoppers/gates)
Conveyor Height850mm to 910mm (Adjustable)
Direction of FlowLeft to Right (Standard)

📍 Address:
4, Devashray Ind. Estate,
Opp. Radhe Residency,
S.P. Vatva Ring Road,
Vatva, Ahmedabad – 382445,
Gujarat, India

📞 Mobile: +91 98250 18210
📧 Email: shreeganeshpharmatech@gmail.com
🌐 Website: pharmaceuticalsmachines.com