Principle: The machine operates on the vacuum principle with a rotary star wheel, piston assembly, and a rotary funnel head.
Structure: It is self-supported on stainless steel structures and enclosed in a stainless steel body with an elegant matt finish.
Components:
- Conveyor: Carries containers at the desired speed.
- Rotary Star Wheel: With 16 station funnels for filling.
- Powder Filling Head & Piston: For accurate filling.
- Rotary Capping Head: For sealing.
- Cap-feeding Bowl: For delivering caps to bottles.
- Containers are fed from an air jet cleaning machine or unscrambler onto an SS Slat conveyor.
- The containers move below the funnels through a feed worm and in-let star wheel with 16 station funnels.
- The powder filling head, mounted from the center pipe, allows for adjusting the position of the wheel and setting the weight by adjusting the piston working.
- Powder is filled in the hopper, and the agitator in the hopper fills the powder in the rotary filling head consistently and uniformly.
- The powder wheel consists of a piston in each feeding head and a vacuum plate behind the powder wheel, which fills the powder in the head by suction of vacuum, and the fill weight can be adjusted by piston working.
- After filling, the powder head indexes further, and there is a closed powder scrapper to remove excess powder.
- The vacuum remains in the head until the filled head reaches a vertical position to drop powder into the funnel by using compressed air, sterilized low-pressure air, or nitrogen gas to flush the powder out of the port of the powder wheel and fill it into the funnel.
- Funnels are mounted on a rotary plate aligned with bottle mouths and move on a star wheel assembly with an up and down platform to tightly fit and connect with the funnel for filling.
- After filling, the star wheel brings the bottles below the sealing head, where the sealing head performs the operation of threading and sealing the bottles.
- The containers then move for further processing, such as inspection, labeling, or packing.
TECHNICAL SPECIFICATION :
Here are the technical specifications for the SGP-100 powder filler and sealer machine:
- Model: SGP – 100
- Direction: Left to Right
- Output Capacity: Up to 100 bottles/min for 15 to 20 grams filling (depends on powder properties & operating atmosphere)
- Filling Capacity: 5 grams to 50 grams (single dose, with change parts)
- Accuracy: ±1% To ±3% (depends on consistency and uniformity of bulk density of powder under controlled humidity)
- Height of Conveyor: Adjustable from 900 to 950 mm
- Electrical Motor:
- Main Machine: 3 HP / 2.25 kW
- Orientation Bowl: 0.25 HP / 0.18 kW
- Conveyor: 0.75 HP / 0.56 kW
- Auger Screw Motor: 0.25 HP / 0.18 kW
- Vacuum Pump: 1 HP / 0.75 kW
- Dust Collector: 1.5 HP / 1.18 kW
- Electric Power Consumption: 5.12 kW / 3 Phase (voltage & frequency as per customer site)
- Dimensions: 2550 mm (L) x 1225 mm (W) x 2200 mm (H)
- Net Weight: Approx. 1750 kg