Shree Ganesh Pharmatech Automatic Monoblock Type Dry Syrup Powder Filling & Sealing Machine

Automatic Monoblock Type Dry Syrup Powder Filling & Sealing Machine

The Automatic Monoblock Type Dry Syrup Powder Filling & Sealing Machine is a versatile and precision-built machine used to fill dry syrup powder in bottles in pharmaceuticals, foods, dairy, and agrochemical industries. Here’s how it works:

  1. Principle: The machine operates on the vacuum principle with a rotary star wheel, piston assembly, and a rotary funnel head.

  2. Structure: It is self-supported on stainless steel structures and enclosed in a stainless steel body with an elegant matt finish.

  3. Components:

    • Conveyor: Carries containers at the desired speed.
    • Rotary Star Wheel: With 16 station funnels for filling.
    • Powder Filling Head & Piston: For accurate filling.
    • Rotary Capping Head: For sealing.
    • Cap-feeding Bowl: For delivering caps to bottles.

Operation:

  • Containers are fed from an air jet cleaning machine or unscrambler onto an SS Slat conveyor.
  • The containers move below the funnels through a feed worm and in-let star wheel with 16 station funnels.
  • The powder filling head, mounted from the center pipe, allows for adjusting the position of the wheel and setting the weight by adjusting the piston working.
  • Powder is filled in the hopper, and the agitator in the hopper fills the powder in the rotary filling head consistently and uniformly.
  • The powder wheel consists of a piston in each feeding head and a vacuum plate behind the powder wheel, which fills the powder in the head by suction of vacuum, and the fill weight can be adjusted by piston working.
  • After filling, the powder head indexes further, and there is a closed powder scrapper to remove excess powder.
  • The vacuum remains in the head until the filled head reaches a vertical position to drop powder into the funnel by using compressed air, sterilized low-pressure air, or nitrogen gas to flush the powder out of the port of the powder wheel and fill it into the funnel.
  • Funnels are mounted on a rotary plate aligned with bottle mouths and move on a star wheel assembly with an up and down platform to tightly fit and connect with the funnel for filling.
  • After filling, the star wheel brings the bottles below the sealing head, where the sealing head performs the operation of threading and sealing the bottles.
  • The containers then move for further processing, such as inspection, labeling, or packing.

TECHNICAL SPECIFICATION :

Here are the technical specifications for the SGP-100 powder filler and sealer machine:

  • Model: SGP – 100
  • Direction: Left to Right
  • Output Capacity: Up to 100 bottles/min for 15 to 20 grams filling (depends on powder properties & operating atmosphere)
  • Filling Capacity: 5 grams to 50 grams (single dose, with change parts)
  • Accuracy: ±1% To ±3% (depends on consistency and uniformity of bulk density of powder under controlled humidity)
  • Height of Conveyor: Adjustable from 900 to 950 mm
  • Electrical Motor:
    • Main Machine: 3 HP / 2.25 kW
    • Orientation Bowl: 0.25 HP / 0.18 kW
    • Conveyor: 0.75 HP / 0.56 kW
    • Auger Screw Motor: 0.25 HP / 0.18 kW
    • Vacuum Pump: 1 HP / 0.75 kW
    • Dust Collector: 1.5 HP / 1.18 kW
  • Electric Power Consumption: 5.12 kW / 3 Phase (voltage & frequency as per customer site)
  • Dimensions: 2550 mm (L) x 1225 mm (W) x 2200 mm (H)
  • Net Weight: Approx. 1750 kg